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Vol TPS and Ignition Timing - the Truth!!

18K views 25 replies 15 participants last post by  oops  
#1 ·
Well, before I explain, I have to say 'thanks" to 2ndcashboy for helping
me to expand my mechanical knowledge. Having worked on cars and
various other mechanical devices for 30 years, I felt pretty confident in
my understanding of certain things. Well, I was only partly correct, and
2ndcashboy straightened me out on the rest! So, here you have it...

Notes on ignition timing:
Lean fuel burns slower (which may be why Super doesn't really help our bikes
much - they're already lean, and the mixture already burns slower!)
(I didn't know this..)

Conversely, richer mixtures burn faster (stay with me here...)
(oh, and I didn't know this either! :shock: )

As the RPMs increase, the ignition module increases the timing advance
(I had ths part right! :applause: ) ...which is why we "curved" our old
distributors with mechanical weights.

HOWEVER....as we put a load on the engine (by rolling the throttle open)
we dump more fuel. from both the jet opening and the accellerator pump,
creating a momentary richer mixture. That mixture burns faster so the
timing actually needs to be retarded a bit (or not advanced as much!) on load/hard
accelleration (had this wrong too! :shock: )
or else you'd get a lot of *pinging* (pre-detonation).

On the VOL and the C50, we have a "3D" timing map, which means that
there is a base 2-D timing curve from the ignition module based solely on RPMS
(and it increases as RPMS go up (again, I got that one right!))

The TPS switch adds the "3rd dimension" to that map by modifying the RPM
map based upon throttle opening (engine load). In essence, the TPS switch
retards the timing (actually, lessens the RPM based advance a bit) to
accomodate the richened state of
hard accelleration or heavy load, then advances it back for cruising.

So here's how it affects the VOL after you do intake mods and a rejet:

You've richened the mixture overall (from the rejet) so you actually
probably need to retard
the ignition timing a tad to get maximum power.

Additionally, since the air/fuel to throttle opening has changed (increased)
you need to get the TPS switch back in sync with the RPM portion of the timing map.

Net result: advance the TPS switch JUST A SMIDGE! to get the map back in sync
and adjust for a richer mixture. (since advancing the TPS means you actually retard
the igniotion timing!) That gives the best performance.

How do I know?

First, I tried full TPS switch advance (major retard - no cracks please! :wink:) and lost
power BIG TIME! No pinging or knocking
(as you would expect if ignition timing were actually advanced by this), just crappy power.

Next I tried full TPS retard. Result? *Ping-Ping-Ping!* (don't worry, the test drive was
REAL short! No damage!) which means the timing was advanced.
When I say "just a smidge of TPS advance, I ended up with the switch rotated just
a few degrees ahead of where it was form the factory. I could not see the oblong holes
on the side of the washers,
just the edge of the brass guides (this will make sense when you look at the switch!)
Again, after testing various positions, I feel this is pretty well "dialed in".

Many thanks again to 2ndcashboy for helping me to understand this. In my 30+ years of
fooling with this, I had it wrong (well, partly right anyway! :shock: ) This is what makes this site so
great: all kinds of folks sharing ideas, making everyone better in the process!

To all you VOL owners who do this, I hope this thread helps further your understanding
and performance of these great machines! If you're like me, you just can't stop
messing with it till it's the best that it can be!

Oh, and to coin a phrase, I had it out for 2 hours tonight and it ran like a "raped ape!!" :lol:
 
#2 ·
Oh, and to coin a phrase, I had it out for 2 hours tonight and it ran like a "raped ape!!" :lol:
Ok, remind me to never party with you, the poor ape! But seriously, cool information, I am not a gear head, but I am mechanically inclined, and it made sense to me!

The only problem with doing mods on your bike is convincing the "accountant" you need them :)
 
#5 ·
slimmer said:
So when you say advance just a smidge its to the right(clockwise) that you move the the tps which in turn retards the ignition so it sparks a little early.(Before TDC). Correct?
I believe that direction is correct. Basically, to advance the TPS, you're moving it in the opposite direction of throttle opening or against the direction of throttle opening, so that the TPS registers it's value sooner. This should get you back into "timing map alignment". Howver, retarding the ignition timing means it sparks later (closer to TDC) which is what is necessary for a richer mixture caused by load (open throttle) or hard accelleration (squirt from the accellerator pump).
Also, the TPS advancement won't actually retard the timing - it will just lessen or modify the RPM based advance!

Keep in mind that I don't really know what the "map" looks like - relative timing may not actually be retarded by the TPS when the throttle is rolled just off idle, but whatever the map looks like, it's clear to me that doing this really helps!

All I have to say, is I think it's pretty cool how the whole set up works! Makes a lot of sense and is pretty crafty! (smart little folks, those Suzuki engineers!)

The bike ran so well last night I can't wait to get back on! (hmmm...78 degrees for the high today...hmmm... :wink: )
 
#6 ·
Mort said:
Thunder L, makes sense. Now please reduce this to just telling us like-loosen TPS, turn _____________ about ______degrees. Button it up and go rape an ape. Thanks.
Ok...here's my thoughts:


Loosen the TPS switch, and turn it 3-5 degrees against the direction of throttle opening.
Guideline? (3,4 or 5 degrees?)
If you rejetted a little, turn it less.(3 degrees)
If you rejetted more, turn it more! (5 degrees).

And remember, more is not necessarily better! The trick is to find the sweet spot, just like adjusting the the idle mixture screw!

That's about as concise as I can be! :wink:
 
#8 ·
kaitiff said:
Ok, now us tards need to have a how-to manual.. I don't even know where my TPS is? ( I keep thinking about the tps reports in Office Space...) I bet the carbed folks would get more of a benefit from this than the FI ppl, I bet the FI compensates more for this. I wanna do this! :)
I wouldn't mess with this if my bike was FI, since the fuel processor would control this and make the necessary adjustments (which is why FI was designed - to continuously adjust for changing conditions to produce the optimum "burn").

Regarding the TPS switch (Throttle Position Sensor), it's located on the front of the carb and can be found by following the wire that leads to the front of the carb.

Here's the parts diagram:

Image
 
#9 ·
You could use an ohmmeter to tell you how much you've moved it, but then again, like you said, every bike is gonna be a little different. As far as the C50 compensating for things like that, I dont know that it would. It seems to be a fairly rudimentary fuel injection system. It doesn't have an O2 sensor (unless they've added one in the last year or so), so it can't adjust the mixture for optimum fuel/air ratio. It just uses a fuel map. Its better than carburetion, but still not quite what you'd get on a Honda Civic :wink: . I know mine ran pig rich from the factory (it would soot up my taillights and roll the black smoke whenever I took off) but new pipes and a K&N helped that quite a bit.
 
#10 ·
I'm in OZ and my '05 C50 has an oxygen sensor so it depends on your location. I've had my TPS set a fraction advanced for a couple of years now. I've just clocked up 40,000 k's with no problems and with gutted pipes and recently fitting a K & N air filter the engine is running better than ever. I am also getting a lot better fuel economy since fitting the K & N.
 
#12 ·
Thunder Lizard said:
First, I tried full TPS switch advance (major retard - no cracks please! :wink:)

Remember: "Nobody goes full Retard!" :lol:
 
#13 ·
FPS said:
Thunder Lizard said:
First, I tried full TPS switch advance (major retard - no cracks please! :wink:)

Remember: "Nobody goes full Retard!" :lol:
I'm offended. Please use the correct term "Timing-Advance Challanged".

Thank you for your support.
 
#14 ·
Bullfrog said:
FPS said:
Thunder Lizard said:
First, I tried full TPS switch advance (major retard - no cracks please! :wink:)

Remember: "Nobody goes full Retard!" :lol:
I'm offended. Please use the correct term "Timing-Advance Challanged".

Thank you for your support.


:biglaugh: :biglaugh: :biglaugh: :biglaugh:
 
#16 ·
Aww cmon man... can't you give me a 3d rotating clickable web link or something? :) Honestly, ask and ye shall receive! Thanks dude.. I plan to 'get retarded' and see how it does!

Thunder Lizard said:
kaitiff said:
Ok, now us tards need to have a how-to manual.. I don't even know where my TPS is? ( I keep thinking about the tps reports in Office Space...) I bet the carbed folks would get more of a benefit from this than the FI ppl, I bet the FI compensates more for this. I wanna do this! :)
I wouldn't mess with this if my bike was FI, since the fuel processor would control this and make the necessary adjustments (which is why FI was designed - to continuously adjust for changing conditions to produce the optimum "burn").

Regarding the TPS switch (Throttle Position Sensor), it's located on the front of the carb and can be found by following the wire that leads to the front of the carb.

Here's the parts diagram:

Image
 
#17 ·
...I may have to come up with a new patch...

"Get retarded!!"

or

"Don't go Full Retard!!"


You know, this really suits me, 'cause my wife and teenage daughters would swear that I'm "semi-retarded" anyway...it's amazing how life imitates art (or mods!).

:biglaugh:
 
#22 ·
Thanks I think I found the bug. No continuity on the side stands switch. Can I bypass and test?
Check continuity with stand up and down... then bypass but don't leave bypass in place..... bad news if ridden with side stand down........:crying::moneyeyes:

HOPE THAT'S THE SOLUTION.....
 
#24 ·
#25 · (Edited)
Notes on ignition timing:
Lean fuel burns slower (which may be why Super doesn't really help our bikes
much - they're already lean, and the mixture already burns slower!)
(I didn't know this..)

Conversely, richer mixtures burn faster (stay with me here...)
(oh, and I didn't know this either! )
You have it backwards.
Lean mixtures are more explosive. ie. burn hotter and faster.
Rich mixtures have less oxygen to support combustion and burn slower.

To get a good idea of this get access to an oxy/acetylene torch. Turn on the acetylene and light it....result a woof followed by a slow sooty burn...turn on the oxygen slow sooty yellow flame gets brighter and significantly hotter....back off the acetylene the flame gets hotter still...back it off until it hits too lean big bang. Try to light the same mix big bang. It's the same for every combustible known to man, the greater the air to fuel mix the more violently and therefore faster it burns.


High octane burns slower and in a bike set up lean would work better because of the additional oxygen in the mix. (but might burn the valves unless dialed in right)
High octane in an unmodified Vol is similar to running too rich and with the lack of adequate compression burns too slow resulting in crummy performance...BUT with the timing advanced to compensate for the slower burn of the fuel air mix performance can be improved.

Lean=more air less fuel, Retard ignition to ensure the piston is close enough to the down stroke to avoid detonation, piston and head damage.
Rich=more fuel less air, Advance to compensate for slower burn.