Suzuki Volusia Forum banner
1 - 14 of 14 Posts

·
Registered
Joined
·
243 Posts
Discussion Starter · #1 ·
Ok I've been rebuilding my blown motor almost a year later lol I get her all back in and and all the pieces needed to start her for a test start and ........................... Starter is singing but that's it , nothing just a starter turning!!!!!
What is wrong and do I have to pull her motor back out?i hope not


'02 volusia broken motor on the way to recovery!

Remember THEY are all out to get ya, so be safe and dodge all the IDIOTS !!!
 

·
Premium Member
Joined
·
3,197 Posts
The starter clutch and gears are under the left side engine cover above and to the right of the alternator rotor as you look at the left side.

You don't have to remove the engine to inspect the setup...

Page3-58 shows the two gears

http://www.jaycepatterson.com/Jayce/PinkBook/Motor_parte_91-100.pdf

'N if you have the Clymer's it's on page 145 (in mine)
 
  • Like
Reactions: beezer and PopPop

·
Registered
Joined
·
243 Posts
Discussion Starter · #3 ·
How do they go bad or what did I do wrong?



'02 volusia broken motor on the way to recovery!

Remember THEY are all out to get ya, so be safe and dodge all the IDIOTS !!!
 

·
Registered
Joined
·
243 Posts
Discussion Starter · #4 ·
Btw gene my wife said she wants to meet you when Molly is running and give you a big smooch on the cheek for all the help!!!


'02 volusia broken motor on the way to recovery!

Remember THEY are all out to get ya, so be safe and dodge all the IDIOTS !!!
 

·
Premium Member
Joined
·
3,197 Posts
How do they go bad or what did I do wrong?



'02 volusia broken motor on the way to recovery!

Remember THEY are all out to get ya, so be safe and dodge all the IDIOTS !!!
Not sure what can go wrong - off hand.... There is a one way clutch in there somewhere - I think..... .... you might have to remove the rotor again to see everything
 

·
Registered
Joined
·
243 Posts
Discussion Starter · #6 ·
Not a prob lol got that step memorized and a neighbor with a puller and my trusty ;-) impact wrench . And another rotor and starter clutch from that case I got from penguinguy thank god.. As long as I don't have to DISAASSEMBLE #5. Lol


'02 volusia broken motor on the way to recovery!

Remember THEY are all out to get ya, so be safe and dodge all the IDIOTS !!!
 

·
Premium Member
Joined
·
3,197 Posts
Btw gene my wife said she wants to meet you when Molly is running and give you a big smooch on the cheek for all the help!!!


'02 volusia broken motor on the way to recovery!

Remember THEY are all out to get ya, so be safe and dodge all the IDIOTS !!!
That's if the help will get you this far down the road..... it's likely a 3 day trip - at least.... :biglaugh:
 

·
Registered
Joined
·
243 Posts
Discussion Starter · #8 ·
That would be one heck of a break in lol btw where are you


'02 volusia broken motor on the way to recovery!

Remember THEY are all out to get ya, so be safe and dodge all the IDIOTS !!!
 

·
Premium Member
Joined
·
3,197 Posts
.
.
.
.
.
.
.
.
.
.
.
<<<<<<<
 

·
Registered
Joined
·
243 Posts
Discussion Starter · #10 ·
Okay I got the side off and I was looking at it when I engage with the battery hooked up it ( starter and gears and flywheel free spins not the crank but when I put the 17mm turn the crank everything spins
 

·
Premium Member
Joined
·
3,197 Posts
Okay I got the side off and I was looking at it when I engage with the battery hooked up it ( starter and gears and flywheel free spins not the crank but when I put the 17mm turn the crank everything spins
It is the ''one way clutch'' between the hub of the on the back of the alternator rotor assembly.. you may have ''misplaced'' some of the rollers and/or springs when it was apart...... :crying:

Clymers page 147/148

and page 3-44 in the pink book...link below.

http://www.jaycepatterson.com/Jayce/PinkBook/Motor_parte_81-90.pdf
 

·
Registered
Joined
·
243 Posts
Discussion Starter · #13 ·
She started today and sounds great..... I had the starter clutch on the wrong side of the spacer thingy !


'02 volusia broken motor on the way to recovery!

Remember THEY are all out to get ya, so be safe and dodge all the IDIOTS !!!
 
1 - 14 of 14 Posts
This is an older thread, you may not receive a response, and could be reviving an old thread. Please consider creating a new thread.
Top