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Rejetting Matrix
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Lunchbucket
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Joined: 12 May 2006
Posts: 170
Location: South Dakota

PostPosted: Fri Mar 14, 2008 10:12 am    Post subject: Reply with quote

Bringing this back from the dead...again.

Well just placed my order for a 37.5 and 40 pilot jet. I rode all last year and hated the fact that I had to run the choke so much and when I shouldn't have....so it's getting to be cycle season so I better do this now.

I'll post my results when it's done. Hope it takes away the riding w/ the choke on forever and random dieing w/out the choke on.

Thanks
Lunchbucket
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garytampa
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Joined: 28 Mar 2007
Posts: 11
Location: Tampa

PostPosted: Fri Mar 14, 2008 4:39 pm    Post subject: Reply with quote

Does anyone know what settings to start with when using stock pipes with the KURYAKYN HI FIVE?
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Lunchbucket
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Joined: 12 May 2006
Posts: 170
Location: South Dakota

PostPosted: Sat Mar 29, 2008 1:16 pm    Post subject: Reply with quote

Got my 37.5 pilot jet earlier this week and just got a chance to put it in. Off to start it up and see how it runs.

I ordered a 40.0 too just in case I change the airbox someday. Was backordered and will be here later this next week.

2.5-3 turns of the fuel screw. I'm gonna start w/ 3 and see how she runs. Rich is a little better then lean.

Hope this solves my cold blooded start and idle issues! That was a PITA running the choke forever.

Lunchbucket
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Lunchbucket
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Joined: 12 May 2006
Posts: 170
Location: South Dakota

PostPosted: Sun Mar 30, 2008 6:38 pm    Post subject: Reply with quote

Got it all done w/ no problems. It was cold out so I only took it for a 5-10min ride but it allowed me to take the choke off quite a bit earlier and started way easier! Can't wait to ride more and see how it goes

Lunchbucket
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BikeHunter
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Joined: 11 Jul 2007
Posts: 303
Location: Texas

PostPosted: Fri May 09, 2008 7:57 am    Post subject: Reply with quote

So I'm ordering Jim's nekkid air box kit. I need to hold off on the Cobra pipes but need to rejet from what I've read. Will the new jetting work for both my gutted stockers and my new baffled Cobras when I get them?
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Rockbiter
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Joined: 23 Oct 2004
Posts: 160

PostPosted: Sat Jul 19, 2008 2:34 pm    Post subject: I think I hate my suzuki dealership Reply with quote

Out of morbid curiosity on why my wife rode her bike with the choke on all the time, I started to think that when we bought the bike, they dun us dirt.

Back story: when we bought her K4 Volusia, we had the dealer install the KN airbox filter and V&H Cruizers. Also asked that the Dynojet jet kit be installed.

When I opened the carb up today, I found a 130 main, 27.5 pilot, and what I believe is the dynojet needle, clip on 3rd position. The idle mix screw was drilled and set to 2.75 turns. (so they did that much) This leads me to believe either

a) they stole $80 bucks from me
b) they didn't do a whole rejet
c) they are a bunch of jackasses
d) all the above.

How can I verify that the needle is in fact a dynojet needle and spring? I understand I need the 155 main and 37.5 pilot for this configuration per the matrix, so I'll end up ordering those from motorcyclecarbs.

as a side note, the float was set at 5mm, not 7mm+-.5mm as suggested in the pink book (yup, I read that thing regularly!) What effect will that have on the performace (or lack thereof) on our Volusia? I have corrected it to 7mm.

feeling ticked and robbed...

Rockbiter
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v0lusia
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Joined: 17 Oct 2004
Posts: 12403
Location: MA, Worcester

PostPosted: Sun Jul 20, 2008 9:06 am    Post subject: Reply with quote

The last page in the doc shows the Dynojet needle

http://therusks.com/index.php?module=documents&JAS_DocumentManager_op=downloadFile&JAS_File_id=34
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Wookie35
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Joined: 23 May 2008
Posts: 255
Location: Kuwait

PostPosted: Tue Sep 16, 2008 7:35 pm    Post subject: Reply with quote

This place has the Pilot jet formerly sourced from motorcyclecarbs.com http://pjmotorsports.com/mikuni_jets_&_parts.htm#%C2%A0Pilot/Slow%20Jets%20&%20Other%20Jets%C2%A0 good price and reasonable shipping costs.
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ZLRider
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Joined: 15 Oct 2006
Posts: 49
Location: Jacksonville, IL USA

PostPosted: Sat Mar 21, 2009 8:17 pm    Post subject: Reply with quote

If it is a multi position needle then it is not the OEM needle. Stock has no adjustments.
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mondain98
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Joined: 30 Apr 2005
Posts: 633
Location: NJ, West Caldwell

PostPosted: Fri Apr 03, 2009 1:43 pm    Post subject: Reply with quote

Does anyone have comparisons between Dynojet jets and Thunder jets?

I have a dynojet stage-1 but Thunder is telling me even the highest jet (#160) in the stage-1 kit is not enough to match the Thunder stage-3 #140 jet. I want to know if this is true.
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mondain98
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Joined: 30 Apr 2005
Posts: 633
Location: NJ, West Caldwell

PostPosted: Sat Apr 04, 2009 11:32 am    Post subject: Reply with quote

kenh wrote:
QUOTE:
Left side is Mikuni, right side is Dynojet

140.0=149.3
142.5=152.0
145.0=154.7
147.5=157.3
150.0=160.0
152.5=162.7
155.0=165.3
157.5=168.0
160.0=170.7
162.5=173.3
165.0=176.0
167.5=178.7
170.0=181.3
175.0=186.7
177.5=189.3
180.0=192.0
182.5=194.7
185.0=197.3
187.5=200.0
190.0=202.7
---------------------------------------------------------------------------------
Are you sure these values aren't reversed? They look reversed to me!

So wait, this chart is reversed? So that means http://roadstarclinic.com/content/view/61/96/ is also incorrect? How can they be the same and yet wrong in two places? Sad
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romex2121
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Joined: 31 Aug 2009
Posts: 99
Location: Carlsbad NM.

PostPosted: Tue Sep 22, 2009 5:27 am    Post subject: Reply with quote

my turn to ask some Question Question s i cant seem to wrap my little mind around all this info so im gonna just ask Wink ive got a 2003 volusia 800 with HK dragster pipes i want to run the K&N replacement filter with the football drilled or some disighn cut into the front cover,, my altitude is 3,100 ( carlsbad nm. ) what do i need as far as jetting,, already with just the pipes the bike is surging a little at low throttle,, also if i jet for my altitude and ride to a higher or lower altitude how will that affect my bike??
please let me know cause im ready to order some parts Laughing Laughing
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romex2121
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Joined: 31 Aug 2009
Posts: 99
Location: Carlsbad NM.

PostPosted: Tue Sep 29, 2009 5:22 am    Post subject: Reply with quote

romex2121 wrote:
my turn to ask some Question Question s i cant seem to wrap my little mind around all this info so im gonna just ask Wink ive got a 2003 volusia 800 with HK dragster pipes i want to run the K&N replacement filter with the football drilled or some disighn cut into the front cover,, my altitude is 3,100 ( carlsbad nm. ) what do i need as far as jetting,, already with just the pipes the bike is surging a little at low throttle,, also if i jet for my altitude and ride to a higher or lower altitude how will that affect my bike??
please let me know cause im ready to order some parts Laughing Laughing


please,,, anyone Sad
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v0lusia
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Joined: 17 Oct 2004
Posts: 12403
Location: MA, Worcester

PostPosted: Tue Sep 29, 2009 4:57 pm    Post subject: Reply with quote

romex2121 wrote:
romex2121 wrote:
my turn to ask some Question Question s i cant seem to wrap my little mind around all this info so im gonna just ask Wink ive got a 2003 volusia 800 with HK dragster pipes i want to run the K&N replacement filter with the football drilled or some disighn cut into the front cover,, my altitude is 3,100 ( carlsbad nm. ) what do i need as far as jetting,, already with just the pipes the bike is surging a little at low throttle,, also if i jet for my altitude and ride to a higher or lower altitude how will that affect my bike??
please let me know cause im ready to order some parts Laughing Laughing


please,,, anyone Sad
Go here, put in your parameters and place the order. Or better yet call them and ask, maybe buy one or two jets on each side of their recommendation just in case you want to tweak.
http://motorcyclecarbs.com/VL800_Jet_Kit_P4998.cfm
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voldigicam
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Joined: 18 Aug 2009
Posts: 290
Location: Friendsville, TN

PostPosted: Tue Nov 17, 2009 7:09 am    Post subject: Reply with quote

OK, here's a question.

No idea what's in the carb now, but likely stock.
Stock exhaust.
Live at 800 ft
Got 40 to 45 mpg 2up in the mountains mixed with 65 mph rolling highway
Starts effortlessly, choke off pretty soon.
Idle mix seems OK, perhaps the tiniest bit lean
Pilot is clearly just a bit lean - hunts slightly - at 800 ft
Seems to have power on the main - less important, rarely there.
Runs better at 5000 ft, no hunting, feels maybe more torque climbing.

I'm interpreting this as a good stock setup - just a bit lean - that gives adequate performance. I could easily be wrong - never been into this bike.

I haven't generally found needle work to be all that powerful an influence on CV carbs. Secondary to jets on the last Mikuni I went through, although important.

http://motorcyclecarbs.com/VL800_Jet_Kit_P4998.cfm I am willing to try when I pull the tank and go through the valves, change plugs, change coolant. Is this a reasonable approach? I don't really want to mess under the tank often. But I'm willing to go in once this winter and tidy up everything. I figure it's an every 2 year job for coolant change, plug look, and valve check/adj.

Any really solid suggestions? If rejetting is going to hurt mileage then I'm OK with current running. Solo I don't mind, and we're mostly hitting altitude. Even at 1900 ft at Deal's Gap I'm getting plenty of useful power.
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