FIXED! (Update p 2) HELP! New Volusia Won't Start After Tank Removal - Suzuki Volusia Forums : Intruder Volusia and Boulevard Forum

Reply
 
LinkBack Thread Tools
Old 12-01-2012, 10:26 PM   #1 (permalink)
Senior VR Member
 
TNrookie's Avatar
 
Join Date: Jun 2006
Location: Memphis, TN
Posts: 7,646
Thanks: 9
Thanked 95 Times in 71 Posts
Garage
Send a message via Skype™ to TNrookie
Default FIXED! (Update p 2) HELP! New Volusia Won't Start After Tank Removal

Today was kinda anti-climactic....bought a helmet, installed the Wolo Bad Boy horn....reassembled bike, and was ready to take my inauguaral ride on a beautiful 70 degree day. And then...nothing.

First, a little history. Bought an 04 Volusia 2 weeks ago. Heard it run for several minutes in guy's driveway, loaded in onto trailer, and have started it up a time or two since to move it or something like that. That being said...it was apparently that seller had overall not ridden it that much and IMHO has some signs that it just hasn't been ridden at all lately. In the year and a half that he had it, he only put 1200 miles on it. But not only that, tires were very low on pressure...so much so that front tire was low enough it made it difficult to turn the bars. Tags expired in May and apparently weren't renewed. Bike has a full tank of gas but I'm wondering how long that has been in there. Was thinking of putting some SeaFoam in there but after this incident I think it might be a moot point.

So after reassembling everything today, it started, kinda 'coughed', and then died. Tried to start a time or two after that and now it just kinda turns over and doesn't do anything. Any chance that it could be junked carb/old gas or is it something else? I will prob take tank off and see if I pinched something or missed something...but after all, all I had to do was undo the clip thing and disconnect fuel line. I did mess with mix screw because I was afraid I had turned it while getting it snapped back into it's bracket...but I've pretty much adjusted it both ways while at the same time adjusting choke and still can't get it to start at all.

Any help would be appreciated. It was a bit discouraging but at the same time I'm hoping I can get to the bottom of it and feel like I've eliminated one big unknown from the used bike purchase. Thanks in advance!
__________________
aka RockyStop, TNsmartass
Chairman and Co-Founder, Stebel CYFHMN Club
2004 Volusia Blue/Gray
Bikes I Miss:
'04 Volusia (Black)
'07 C50 (Red/Black)

Last edited by TNrookie; 12-03-2012 at 09:35 AM. Reason: update OP..prob fixed
TNrookie is offline   Reply With Quote
Sponsored Links
Advertisement
 
Old 12-01-2012, 10:29 PM   #2 (permalink)
Senior VR Member
 
DCinCT's Avatar
 
Join Date: Oct 2004
Location: Ct,Columbia
Posts: 8,130
Thanks: 312
Thanked 811 Times in 582 Posts
Default

can't help but will offer a good luck and enjoy with your new addition.
__________________
Whats the big hurry...slow down and enjoy the ride!

DCinCT is offline   Reply With Quote
Old 12-01-2012, 10:55 PM   #3 (permalink)
Senior VR Member
 
cavie's Avatar
 
Join Date: Jul 2011
Location: Port Charlotte Fl
Posts: 859
Thanks: 41
Thanked 106 Times in 83 Posts
Default

Drain the gas from the tank and the carb. Then add some Seafoam to the new gas. Seafoam ain't gonna help thr old stuff. Can you say ethenal? Check to see that you didn't trip the handle bar kill switch. Don't know why they put those on there.
__________________
'03 Volusia Intruder, Cobra Drag Pipes, K&N air filter, Fatty Knees Bars, Mustang seat, Grasshopper backrest, Wolo horn. Gold wing floor boards and a few other goodies.
cavie is offline   Reply With Quote
Old 12-01-2012, 10:57 PM   #4 (permalink)
Senior VR Member
 
TNrookie's Avatar
 
Join Date: Jun 2006
Location: Memphis, TN
Posts: 7,646
Thanks: 9
Thanked 95 Times in 71 Posts
Garage
Send a message via Skype™ to TNrookie
Default

How do I drain carb? What's easiest way to drain tank...just turn it upside down? It's not kill switch....bike still turns over...don't think it would w/ kill switch on.


Sent from my iPhone using Motorcycle.com Free App
__________________
aka RockyStop, TNsmartass
Chairman and Co-Founder, Stebel CYFHMN Club
2004 Volusia Blue/Gray
Bikes I Miss:
'04 Volusia (Black)
'07 C50 (Red/Black)
TNrookie is offline   Reply With Quote
Old 12-02-2012, 12:25 AM   #5 (permalink)
Senior VR Member
 
Join Date: Oct 2012
Location: Alberta
Posts: 677
Thanks: 132
Thanked 87 Times in 76 Posts
Garage
Default

Have you checked the fuel filter? Perhaps its clogged. As for the old fuel, if it ran for several minutes when you first looked at it a couple of weeks ago it's probably still ok. If you do want to drain it just take it off and do what you can, it won't matter if you don't get it all out. You could also try removing the air filter and spraying some fuel in the carb while you crank the engine.
__________________
'09 C50T Black/Grey
C50TinAB is offline   Reply With Quote
Old 12-02-2012, 12:30 AM   #6 (permalink)
Senior VR Member
 
Billy4858's Avatar
 
Join Date: Mar 2007
Location: Utica Ms
Posts: 452
Thanks: 21
Thanked 34 Times in 33 Posts
Send a message via MSN to Billy4858 Send a message via Yahoo to Billy4858
Default

Did you check the pair valve hoses. I had my tank off 1 time and after I put it back on bike ran 30 seconds to a minute, upon checking the pair valve hose in the front have come lose.
__________________
May God bless you and keep you
Billy4858 is offline   Reply With Quote
Old 12-02-2012, 07:37 AM   #7 (permalink)
Senior VR Member
 
Hi-Vis's Avatar
 
Join Date: Apr 2011
Location: Auburn Alabama
Posts: 2,238
Thanks: 168
Thanked 308 Times in 278 Posts
Default

New gas AND new spark plugs. Make sure the battery is fully charged too. Please let us know the remedy.
__________________
Special Edition 2009 C50 Green/White . 13600 miles. Loaded up and then some!
2006 Honda Big-Ruckus 250 scooter. ~Rare~

If an old man is Laughing at you for no reason, you might want to take a mental inventory because you might have lost something.

ATGATT Sweat, not blood.
Hi-Vis is offline   Reply With Quote
Old 12-02-2012, 08:13 AM   #8 (permalink)
Senior VR Member
 
cavie's Avatar
 
Join Date: Jul 2011
Location: Port Charlotte Fl
Posts: 859
Thanks: 41
Thanked 106 Times in 83 Posts
Default

Quote:
Originally Posted by TNrookie View Post
How do I drain carb? What's easiest way to drain tank...just turn it upside down? It's not kill switch....bike still turns over...don't think it would w/ kill switch on.


Sent from my iPhone using Motorcycle.com Free App
You are correct about the kill switch but I have found that language and the internet have a way of confusing things. Had an issue on another forum where the OP was discribing a starting problem and kept using the terms "not starting" and "not cranking" while stating his problem. Not starting and not cranking are two different problems. I see you know the differance. Remove the tank completely and drain and wash with new gas. Remove the carb and clean. There are small passages in there that get clooged with the leftover ethonal sludge that Seafome just will not remove. I can strip and clean and replace an outboard carb in 10 min thaks to ethonal. Motorcycles take a bit longer. Seafome works for maintenance after everything works. If you live south of the Mason Dixon Line you won't have this problem cause you'll be ridin'. look for non-ethonal recreational fuel in the future. Marathon Stations sell it in Florida. About $.40 more per gallon but worth it's weight in gold.
__________________
'03 Volusia Intruder, Cobra Drag Pipes, K&N air filter, Fatty Knees Bars, Mustang seat, Grasshopper backrest, Wolo horn. Gold wing floor boards and a few other goodies.
cavie is offline   Reply With Quote
Old 12-02-2012, 08:26 AM   #9 (permalink)
Senior VR Member
 
03volusiarider's Avatar
 
Join Date: Aug 2010
Location: Duffield,VA
Posts: 1,713
Thanks: 159
Thanked 249 Times in 236 Posts
Garage
Default

The mixture screw that you are referring to is the idle screw. Is the vent line below the fuel line on the petcock hooked up?
__________________
03volusiarider is offline   Reply With Quote
Old 12-02-2012, 09:04 AM   #10 (permalink)
Senior VR Member
 
TNrookie's Avatar
 
Join Date: Jun 2006
Location: Memphis, TN
Posts: 7,646
Thanks: 9
Thanked 95 Times in 71 Posts
Garage
Send a message via Skype™ to TNrookie
Default

Quote:
Originally Posted by 03volusiarider View Post
The mixture screw that you are referring to is the idle screw. Is the vent line below the fuel line on the petcock hooked up?
I think you may be onto something. I noticed the ends of two hoses just kinda hanging and I remember wondering if it was right. I think one is the coolant overflow but wasn't sure about the other one. Anybody got a pic of what it's supposed to look like?


Sent from my iPhone using Motorcycle.com Free App
__________________
aka RockyStop, TNsmartass
Chairman and Co-Founder, Stebel CYFHMN Club
2004 Volusia Blue/Gray
Bikes I Miss:
'04 Volusia (Black)
'07 C50 (Red/Black)
TNrookie is offline   Reply With Quote
Sponsored Links
Advertisement
 
Reply

Thread Tools

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On



All times are GMT -4. The time now is 06:05 PM.


Powered by vBulletin® Copyright ©2000 - 2013, Jelsoft Enterprises Ltd.
Search Engine Optimization by vBSEO 3.6.0
Garage Plus vBulletin Plugins by Drive Thru Online, Inc.
Motorcycle News, Videos and Reviews
Honda Grom Forum Harley Davidson Honda 600RR Kawasaki Forum Yamaha R6
1199 Panigale Roadglide Forum Honda CBR1000 Vulcan Forum Yamaha R1
Ducati Monster Harley Forums Honda CBR250R ZX10R Forum Star Raider
Suzuki GSXR V-Rod Forums Honda Shadow Kawasaki Motorcycles Star Warrior
SV650 Forum BMW S1000RR Honda Fury Kawasaki Versys Drag Racing
Suzuki V-Strom BMW K1600 Triumph Forum Victory Forums Sportbikes
Volusia Forum BMW F800 Triumph 675 MV Agusta Forum Streetfighters